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Dongguan Zehui machinery equipment co., ltd
Dongguan Zehui machinery equipment co., ltd specialized in manufacture foam machine and cutting machine A professional one-stop mattress machinery , sponge machinery & accessories manufacturer
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Continuous Polyurethane Soft Sponge Foaming Production Line , PU Foam Manufacturing Machines

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Continuous Polyurethane Soft Sponge Foaming Production Line , PU Foam Manufacturing Machines

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Brand Name : ZHMACH

Model Number : ZHF-2018

Certification : CE

Place of Origin : Guangdong, China (Mainland)

MOQ : one set

Price : inquiry

Payment Terms : Western Union, L/C, T/T

Supply Ability : two sets per month

Delivery Time : 45days after receive downpayment

Packaging Details : foam machine Automatic continously foam making machine nude packing together with some paper and plastic film and foam sheet some small spare parts in wooden box one standard machine need 1*20GP 2*40HQ

Product Type : Automatic continously foam making machine

Invertor : Siemens/ Delta/Danfoss

machine pump : U.S VIKING PUMP/ JAPANESE

foam type : overflow box and spray head

RS pulling system : R.S.pulling system with the plastic film

fall plate : 7 section automatic adjustale

Conveyer : For long sheet foam 50m conveyer

Foaming way : spray head and overflow box

Block cutter : Blade & Saw tooth double knife Type/ Blade Type/Saw tooth Type

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Continuous Polyurethane Soft Sponge Foaming Production Line , PU Foam Manufacturing Machines


This machine is mostly used to produce large-scale continuously foaming production (density is about 6 to 100 kg/m3 ) . It adopts the advanced touch screen and PLC Operation System , its automatization level is high , the production is low-cost and the quality fo foam is outstanding .
It is the most ideal equipment for large-scale foaming produce . Man-machine interface , non-stop the machine can change formulas , it can produce the British elevation high-slow rebound , electronic cotton , brassieres cotton , polyester cotton , yellow-resistant up to 3-5 level , add powder 10 to 200 parts , the lowset density 6-100 , it also can produce on machine .

Main technique parameters and equipments

(1)The whole machine parts specifications:

1, Foaming controlling Platform (standard) L3m×W2.52m×H0.7m
2, Oven declining board (standard) L6.8m×W0.98m～2.3m
3, Oven side links (standard) L18m×W2.3m×H1.2m
4, Oven machine frame (standard) L18m ×W4m×H3m
5, Oven inner conveyer line (standard) L18m×W2.3m×H0.83m
6, Foam block cutter machine (standard) W2.3m×H1.30m(knife belt with cross type )
7, Side film lift system one set

Main technique specification:

Dimension Total length 35m×Total width 4m×Total Height 3m
Foaming material Group 13 groups, man-machine interface, both manual and automatically computer control
Foaming width 980mm～2250mm
Foaming height Max 1200mm
Foaming density 8Kg/m³～100kg/m³
Foaming speed 2000r/min～7000r/min
Max total output 300kg/min
Material spraying way ① The way of down sprayer head (upper, down, front, back can be adjusted) ② the way of trough overflow pipe.
Controlling way of foaming

①PLC controlling, can continuously foaming two different formulas in one time
②All inverter controlling foaming and work in phase with the production line
③Oven declining board height and width can be adjusted by control box.
④Oven side links width can be adjusted by control box
Mixing –head motor

37kw

Total power

 About 90kw

Transducer Types

Model Power/kw Use Qty Brand
G120 37 Mixing head 1 Siemens
G120 7.5 POP, CaCo3 2 Siemens
G120 5.5 PPG, 1 Siemens
G120 4 TDI, Flame retardant 2 Siemens
G120 2.2 MC, color 2 Siemens
G120 1.5 Water, Ann, Si, Tin, Color Anti-yellow etc 7 Siemens
G120 0.75 Spray head 1 Siemens
VFD-B 5.5/3.7/1.5 Oven inner conveyer line,side conveyer line, cutting machine 3

Delta

Pneumatic, flow meter equipments types

Model Pass Caliber Use Qty Brand
K-301L/75DA cross valve G2″ POP, PPG,CaCO3,Foam 3 Korea
K-301L/63DA p cross valve G1″ TDI foam 1 Korea
K-301L/32DA cross valve G½″ Other small material, Flame retardant, Anti-yellow 9 Korea
DK800 glass flow meter 20-200 L/h AIR 1 China
FA10-15 glass flow meter 40~400L/H H2O 1


China
FA10-25F glass flow meter 150~1500L/H MC 1


China
FA10-25F glass flow meter 600~6000L/H TDI 1
Transducer speed adjusted head Φ25*2000mm foam 1 Qianghui


FAQ:


Q: How many days for the install and testing of the machine?

A: After all the machine in your factory we will send 1-2 engineer help to install the machine you must send someone to help about 30 days installation will finished. After that one electrician and one foaming engineer will come to connecting the cable and run the machine in 15days. Total 45days the machine can be running.

Q: For the cost of the engineer how much I need to pay?

A: You need to pay USD40 one day for one engineer and also need to pay for the visa fee turn-round ticket fee and food hotel.

Q:What kind of raw material tools we need to prepare for the testing?

A: We will send you a list for the tools that you need to prepare for testing and also can help to buy if you required.

Q: After the machine testing if we need some engineer to stay in our factory can you help to find?

A: Sure we can help to hire one experience engineer to work in your factory but you need to discuss the salary and all details with him.

Q:During the foaming if we have some problems abt the foam and the machine how can we do ?

A: You can just call our after sale manager explain for the situation or send some picture we will help to handle within 24hours.

The main part of the machine

Continuous Polyurethane Soft Sponge Foaming Production Line , PU Foam Manufacturing Machines

Continuous Polyurethane Soft Sponge Foaming Production Line , PU Foam Manufacturing Machines

QHF-2017-13 groups(standard).pdf


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sponge foaming production line

      
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